Using Value Stream as Part of Your Warehouse Mapping Process
Value stream mapping is the visual flow chart that portrays and enhances the formulation and manufacturing operations and also the information that controls the material flow through the operation. Purpose of Value Stream in Warehouse Mapping Process The use of value stream in warehouse mapping process is the sanctioned approach [...]
What Is a Gemba Walk and How Is It Conducted
Before we come to discuss Gemba walk, let’s discuss what Gemba is. Gemba is a term of a Japanese language that means “real place” The Japanese term, real place refers to the place where all the real actions and the working of the organization take place. This place can be [...]
Examples of Poka Yoke Used in Manufacturing Processes
Thrashing out mistakes in manufacturing engineering was developed by the Japanese as a tool of mistake proofing that helps reduce waste in areas such as time, energy and resources. It can be defined as a mechanism in a lean manufacturing process that helps an equipment operator аvоid (yokeru) miѕtаkеѕ (poka). [...]
The Pareto Principle and How to Use It for Continuous Improvement
The Pareto principle, also known as the 80/20 rule, is a theory maintaining that 80 percent of the output from a given situation or system is determined by 20 percent if the input. The principle doesn’t stipulate that all cases will demonstrate that precise ratio, it refers to a normal [...]
Benchmarking Techniques to Improve Competitiveness
When it comes to Competitive Intelligence, some methods can be used for comparing business models between organizations. This help firms "reference" the fundamental processes of the company with direct or indirect competitors, allowing a company to gain the upper hand in a marketplace. One of these methods is called Benchmarking [...]
How to Calculate 3 Sigma Control Limits for SPC
3 sigma control limits is used to check data from a process and if it is within statistical control. Thisis is done by checking if data points are within three standard deviations from the mean.When we talk of statistical control using 3 sigma control limits, we use the three sigma [...]





