The concept of “Lean manufacturing or lean production”, or basically "lean", means an organized process for waste minimization ("Muda") without losing productivity in a manufacturing system. Lean tools and processes can be very effective in our way to guzzling waste from the operations of our supply chain. What Is Lean Milk Run The term [...]
Cost of poor quality (COPQ) is described as the cost of flaws in ongoing operation or product. It is the primary economic research that is done for Six Sigma or lean manufacturing. It is utilized to validate inception of a new project. Cost of poor quality includes the cost of junk, revised and restored [...]
Quality tools are helpful in monitoring and management of quality system in an organization. Karou Ishikawa, a Japanese quality guru, was the first one to emphasize on seven basic quality tools and stated 90% of all quality related issues can be solved only by using these basic tools. The seven basic tools of quality [...]
Implementing a flexible manufacturing system signifies a commitment and significant investment by the organization. It is predominant that the system installation precedes by in-depth planning. Its operation should be characterized through excellent management of all the resources, such as people, parts, pallets, tools, and machines. What Is Flexible Manufacturing System? Before going ahead, we [...]
Before comparing the two types of certificates, let's start with a brief look at each of them. Certificate of Conformance (COC) A document certified by a competent authority verifying the fact that the provided goods or service fulfills the essential requirements but does not usually include particular test conditions, test specifications, test parameters, and [...]
Visual inspection can also be called as 100% inspection. It is usually adopted to prevent shipping of a non-compliant product. Visual inspection is a method in which the unit or product is inspected with unaided eye either alone or with any aid, on the basis of which specific unit or product is evaluated. After [...]
Firstly, let me explain to you what measurement system analysis (MSA) is. In short then measurement system analysis (MSA) is a mathematical and experimental process which determines how much variation the measurement system contribute to the overall process variability. Measurement System Analysis Terminology There are a few terminologies that are used in the measurement [...]
Lean thinking readily decreases lead times and redeems significant revenues to enhance the organization’s progression and ambitions and certainly boosts organization’s productiveness and turnout. It enhances and promotes the company’s efficiency and is generally referred to as “improving progress and flow” and focuses mainly on minimizing waste. Lean thinking is to think from new [...]
Cellular manufacturing is considered as an essential part of lean manufacturing. It deals with manufacturing products in small batches to aid continuous production process. Cellular manufacturing follows the principle of group technology, a term introduced by Frederick Taylor, that means that analogous products having similar properties are grouped together and so does the equivalent [...]
Well, to say it simply, a bottleneck in operation management is a point in production where a process meets or even exceeds the ability to manufacture. To make things easier, it is when a department or a factory can’t produce the required units fast enough to maintain the remaining production schedule or to let [...]
