Lean Articles

How to Create a Gemba Walk Checklist

Continual improvement comes from when a process is being reviewed on a regular basis to improve its efficiency and the quality of the output. There are certain things that get updated or changed to achieve a continual improvement over time. It is through review of processes where they are checked to see if there [...]

By |March 11th, 2019|Lean Articles|Comments Off on How to Create a Gemba Walk Checklist

The Importance of Maintenance Repair and Overhaul

In a business organization, time is a source of economic resource that cannot be stopped by a technical mess. For this reason, carrying out appropriate maintenance and overhaul of all machinery is important. Within the industrial field, the maintenance repair and overhaul refer to the set of tasks aimed at monitoring the proper functioning [...]

By |January 28th, 2019|Lean Articles|Comments Off on The Importance of Maintenance Repair and Overhaul

Hoshin Kanri Tools and How They Are Used

Hoshin can be well-defined as ‘the direction of a needle’ more like a compass while Kanri can be defined as ‘controlled reasoning or controlled logic’. In short words, Hoshin means ‘direction’ while Kanri means ‘administration’ and when used together, they ask the question “How can we make sure to go in the right path?” [...]

By |December 31st, 2018|Lean Articles|Comments Off on Hoshin Kanri Tools and How They Are Used

What Are the Gemba Walk Questions to Ask

Definition of Gemba Walk The Japanese word ‘Gemba’ means ‘a place of activity’. One of the lean principles, the Genchi Genbutsu states that in order to really comprehend your processes you need to see the processes on Gemba. The goal of the Gemba walk questions are to motivate the management of every organization to [...]

By |December 10th, 2018|Lean Articles|Comments Off on What Are the Gemba Walk Questions to Ask

What Is the Difference Between Control Limits and Specification Limits

Control limits are indicators of the disparity in the performance of an operation. This is the real time value on which the process is operating. Specification limits on the other hand are the targets or goals set for the products or the process by the market performance, as an internal target, or even by [...]

By |December 3rd, 2018|Lean Articles|Comments Off on What Is the Difference Between Control Limits and Specification Limits

What Is the Andon Light Colour Meanings

The Japanese term Andon means signal light or paper lantern. In Lean management, Andon is used as a visual management method to quickly alert anyone to the status of an operation. Andon is a important lean tool as it is useful in the smooth running of operations. Andon can also be referred to a signalling [...]

By |November 19th, 2018|Lean Articles|Comments Off on What Is the Andon Light Colour Meanings

Heijunka Board Examples Used in Manufacturing

Heijunka (pronounced Hi-JUNE-kuh) is a Japanese word that signifies "leveling." When executed accurately, heijunka efficiently and without flurry enables business to take care of demand while decreasing waste and interpersonal procedures. As per numerous Lean experts, heijunka is better accomplished as a later-stage implementation in Lean organizations, long after streams have been recognized and [...]

By |October 29th, 2018|Lean Articles|Comments Off on Heijunka Board Examples Used in Manufacturing

What Is the DMAIC Process and How Is It Used

The DMAIC (Deh-May-Ick) process is a very compelling, data-driven, five-step approach to continual improvement. The fundamental objective of DMAIC is to take out costly variation from business and production processes. So what precisely is DMAIC? The acronym speaks to the following five steps: Define Measure Analyse Improve Control This is intended to convey continuous [...]

By |September 24th, 2018|Lean Articles|Comments Off on What Is the DMAIC Process and How Is It Used

How to Effectively Use Time and Motion Study Techniques

A time and motion study is utilized to observe work effectiveness through the observation and timing of assignments. It can enable you to see where your day could be more productive, saving you time and vitality. You can perform one on yourself or watch someone else while conducting a defined process. To start with, [...]

By |August 23rd, 2018|Lean Articles|Comments Off on How to Effectively Use Time and Motion Study Techniques

How to Implement 5S in the Workplace

5S in the work place is one of the primary tools that can be implemented in an organization as a starting point to change the culture of an organization to a continuous improvement culture. A 5S implementation characterizes the principal guidelines to wipe out waste and keep up an efficient, safe, and clean workplace. [...]

By |August 16th, 2018|Lean Articles|Comments Off on How to Implement 5S in the Workplace
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